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How Dock Boxes are Made

How Dock Boxes Are Made: Insights from a Leading Dock Box Manufacturer  

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As a dock box manufacturer with over a century of experience, Taylor Made has mastered the art of crafting high-quality fiberglass dock boxes. If you've ever wondered how these essential marine accessories are made, you're not alone. In this blog post, we'll explore the intricate process behind manufacturing dock boxes, highlighting the techniques and materials that ensure their durability and functionality. 

Dock Box by Leading Dock Box Manufacturer Taylor MadeDock Box by Leading Dock Box Manufacturer Taylor Made

The Dock Box Manufacturing Process

Dock boxes are a crucial part of marina infrastructure, providing storage for everything from fenders and lines to fishing rods and life jackets. Because they are such a popular staple among boaters and marinas, these sturdy storage solutions must be crafted with precision and care to ensure long-lasting quality. Here's a look at how a top dock box manufacturer like Taylor Made achieves excellence in their dock boxes. 

Dock Box Manufacturer EmployeeDock Box Manufacturer Employee

Mold Creation

The journey of a fiberglass dock box begins with the creation of molds. Taylor Made uses a resin transfer molding process, which involves two main components: a male mold and a female mold. These molds are similar to those used in boat manufacturing. The resin is injected into the fiberglass material between the molds, creating a uniform and robust structure.

Consistent Wall Thickness

One of the critical aspects of dock box construction is achieving consistent wall thickness. The resin transfer molding process ensures that the walls of the dock boxes are uniformly thick, contributing to their overall strength and longevity. This consistency is vital for withstanding the harsh marine environment. 

Dock Box Manufacturer ProductDock Box Manufacturer Product

Reinforced Corners

Dock boxes are subjected to various stresses, particularly at the corners. To address this, Taylor Made designs their molds with radius corners and adds extra material in these areas. This reinforcement helps the dock boxes resist damage from impacts, such as when a boat bumps into them.

Reinforced corners on a dock boxReinforced corners on a dock box

Smooth Finishes

The quality of a fiberglass dock box is also determined by its finish. The fiberglass used in Taylor Made dock boxes is smooth both inside and out, reducing the risk of splinters and providing a more user-friendly experience. This attention to detail ensures that users won't encounter rough edges or fibers that could cause irritation or snag their gear. 

Taylor Made Fiberglass Dock BoxTaylor Made Fiberglass Dock Box

Heavy-Duty Hardware & Design Features

Quality doesn't stop at the fiberglass. Taylor Made incorporates stainless steel hardware for added durability. The dock boxes feature stainless steel piano hinges and gas shocks, which make opening and closing the box easier and safer. These design elements are crucial for handling daily wear and tear. 

Gas Shock on a Leading Dock Box Manufacturer's ProductGas Shock on a Leading Dock Box Manufacturer's Product
Taylor Made Fiberglass Dock BoxTaylor Made Fiberglass Dock Box

Composite Core for Lids

The lids of dock boxes are subjected to significant stress, especially when used as a seat or platform. To ensure their strength, Taylor Made uses a composite core within the lids. This core is made from solid foam, providing a sturdier and more reliable surface compared to the cardboard or corrugated materials used by some competitors. 

Why Quality Matters

The quality of a dock box is paramount. A well-made dock box not only provides secure storage but also stands up to the elements and daily use. Taylor Made’s commitment to using high-quality materials and advanced manufacturing techniques results in dock boxes that are both functional and durable, offering peace of mind for boaters and marina operators alike. 

Watch How a Leading Dock Box Manufacturer Crafts the Best Dock Boxes

Where to Find High-Quality Dock Boxes

If you're in the market for the best dock box, Taylor Made offers a range of top-notch options available at local dealers and online, ensuring premium quality and durability for all your marine storage needs. 

Taylor Made Dock Box Customization Options

Taylor Made offers the widest range of dock boxes on the market, providing boaters with unmatched variety and versatility. With multiple color options to complement your boat and a range of sizes, capacities, and shapes, you can find exactly what you need. Whether you're looking for a compact box for basic storage or a larger model with integrated rod holders, Taylor Made has the perfect solution to keep your gear secure, organized, and ready for your next adventure.

Bold Color Options

Taylor Made dock boxes are available in a variety of colors to suit any style, including classic standard white, bold ice blue, and calming seafoam green. Each finish is protected with a UV-resistant gel topcoat, ensuring long-lasting color and durability, even in harsh marine environments.

Taylor Made Fiberglass Dock BoxTaylor Made Fiberglass Dock Box
Taylor Made Fiberglass Dock BoxTaylor Made Fiberglass Dock Box
Taylor Made Fiberglass Dock BoxTaylor Made Fiberglass Dock Box

Taylor Made Dock Box Size and Color Chart

Our user-friendly chart displays fiberglass dock boxes with available colors and sizes, making it easy to choose the right option for your needs. See all color choices alongside various sizes and capacities at a glance.

Stock Number Description Dimensions Color
83562 Small 24"H x 54"W x 22"D White
83552 Medium 24"H x 74"W x 23"D White
83551 Large 24"H x 85"W x 22"D White
83559 Extra Large 24"H x 95"W x 22"D White
83553 Deep Small 27"H x 46"W x 26"D White
83554 Deep Medium 27"H x 72"W x 26"D White
83552IB Medium 24"H x 72"W x 23"D Ice Blue
83552SF Medium 24"H x 72"W x 23"D Seafoam Green
83554IB Deep Medium 27"H x 72"W x 26"D Ice Blue
83554SF Deep Medium 27"H x 72"W x 26"D Seafoam Green

Frequently Asked Questions about Dock Box Manufacturing 

What are dock boxes made of? 

Dock boxes are primarily made from the following three materials:

  • fiberglass
  • polyethylene
  • wood

 

Fiberglass, the most common choice, is highly durable, weather-resistant, and lightweight, making it ideal for marine environments. It holds up well against harsh elements such as saltwater, UV rays, and temperature fluctuations, which ensures long-term reliability.

What do you store in a dock box? 

A dock box is perfect for storing essential boating gear and accessories. Common items include life jackets and life rings, dock lines, fenders, cleaning supplies, fishing rods, tackle boxes, and water toys. You can also store safety equipment like first aid kits, fire extinguishers, and flares, as well as maintenance tools and spare parts for your boat. It’s an ideal solution for keeping your dock area organized and ensuring your boating essentials are easily accessible.

Taylor Made Fiberglass Dock BoxTaylor Made Fiberglass Dock Box

How to clean a dock box?

To clean a dock box, start by emptying it and removing loose debris with a dry cloth or broom. Then, use a mild soap solution and a soft brush or sponge to scrub both the interior and exterior surfaces. Rinse thoroughly with clean water, and for a deeper clean, you can use a pressure washer on a low setting to remove stubborn grime. Allow the dock box to air dry completely before storing items back inside.

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